TOOLS AND ACCESSORIES
FOR ADVENTURE PARKS

Safety strands and wire ropes. FGC has appointed the APAVE Testing and Certification Centre in Fontaine (F) to perform tests on wire ropes with pressed ferrules according to Article 4.2.4 of EN 15567-1:2014 regarding sports and recreational facilities and acrobatic paths.

SUPPORTIVE PARTNERS

Living experiences to innovate

ferrierecima-logo-pai
ferrierecima-sla

HYDRAULIC PUMP

pompa-oleodinamica

FGC CP700-EC HYDRAULIC PUMP – ART. PD.0000345

Power

200 W

Weight

4,6 kg

Range of use

From -20° to 55° C

Error indicator

Possibility of reading all cycles and errors by USB

Plug&Play system: the PC immediately recognizes the pump to update the programs and collect data

Insulated body of polyamide with anti-shock glass fibers – IP 43

Dimensions

290x190x205 mm

testa-oleodinamica-compressione-130kn

FGC PP130-C HYDRAULIC CRIMPING HEAD 130 kN – ART. PD.0000511

Compression section

400 mm²

Compression force

130 Kn

Operating pressure

700 bar (70MPa)

Head opening

28 mm

Maximum stroke

28 mm

Dimensions

400x350x130 mm

Weight

5,9 kg

testa-oleodinamica-compressione-230kn

FGC PP230 HYDRAULIC CRIMPING HEAD 230kN – ART. PD.0000573

Compression section

800 mm²

Compression force

230 Kn

Operating pressure

700 bar (70MPa)

Head opening

50 mm

Maximum stroke

28 mm

Dimensions

121x286x88 mm

Weight

5,5 kg

testa-per-taglio-ps-25-fgc

FGC PS25 CUTTING HEAD- ART. PD.0000351

Cutting diameter

25 mm

Cutting force

60 kN

Operating pressure

700 bar (70 MPa)

Dimensions

140x230x60 mm

Weight

2,2 kg

tubi-flessibili-armati

FLEXIBLE HOSES

Flexible hose FGC SCHA3

ART. PD0000466

Dimensions 3 m

Weight 1,20 kg

Flexible hose FGC SCHA5

ART. PD.0000346

Dimensions 5 m

Weight 1,70 kg

batteria-riserva-18v

ADDITIONAL BATTERIES 18V

Batt. Li-Ion 18V 3,0 Ah FGC RA11

ART. PD.0000438

Weight 0,7 kg

Batt. Li-Ion 18V 4,0 Ah FGC RA14

ART. PD.0000464

Weight 0,7 kg

caricabatteria

BATTERY CHARGER

Battery charger for 18V FGC RA11

ART. FGC LG8

Weight 0,7 kg

adattatore-rete

MAINS ADAPTER

Mains adapter 230 V-18V FGC NG3

ART. PD.0000347

Weight 0,8 kg

comando-a-distanza

REMOTE CONTROL

3,0 M FGC CP-F3

ART. PD.0000461

Weight 250 g

5,0 M FGC CP-F5

ART. PD.0000359

Weight 500 g

matrici-serraggio-manicotti

CRIMPING DIES

Crimping dies for oval and round ferrules for wire ropes with diam. from 5,00 to 16,00 mm

kit-1

KIT NR.1

Bag

FGC CP700-EC Hydraulic pump

Crimping head 130 kN

Flexible hose

Battery 18V 3 Ah + battery charger

Remote control

kit-2

KIT NR.2

Bag

FGC CP700-EC Hydraulic pump

Crimping head 130 kN

Cutting head PS25

Flexible hose

Battery 18V 3 Ah + battery charger

Remote control

CRIMPING MACHINE 130 kN

pressa-idraulica-130kn

FGC AP-130C HYDRAULIC CRIMPING MACHINE – ART. PD.0000507

Open crimping head with 360° rotation

Head opening 28mm

Quick crimping

In each position manual return possible

Pressure release bottom with single handed operations

LED to illuminate the work area

Li-Ion 18V battery with quick recharge

Display indicating recharge status

Weight 6,8 kg

3 years or 20.000 cycles warranty

batteria-riserva-18v

ADDITIONAL BATTERIES 18V

Batt. Li-Ion 18V 3,0 Ah FGC RA11

ART. PD.0000438

Weight 0,7 kg

Batt. Li-Ion 18V 4,0 Ah FGC RA14

ART. PD.0000464

Weight 0,7 kg

caricabatteria

BATTERY CHARGER

Battery charger for 18V FGC RA11

ART. FGC LG8

Weight 0,7 kg

adattatore-rete

MAINS ADAPTER

Mains adapter 230 V-18V FGC NG3

ART. PD.0000347

Weight 0,8 kg

matrici-serraggio-manicotti

CRIMPING DIES

Crimping dies for oval and round ferrules for wire ropes with diam. from 5,00 to 16,00 mm

dotazione-kit-valigia

KIT SET

FGC AP130-C crimping machine with force 130 kN

Battery 18V/3,0 Ah U-Ion

Battery charger (LG8)

Plastic case for crimping dies

Shoulder belt

FERRULES

manicotto-alluminio-ovale-en-134113

OVAL ALUMINIUN FERRULE REF. EN 13411-3

Oval section for turnback ferrule system
Sizes: from 1,00 to 30,00 mm

manicotto-alluminio-ovali-rinforzati

REINFORCED OVAL ALUMINIUM FERRULE

Oval section for turnback ferrule system
Sizes: from 9,00 to 13,00 mm

manicotto-rame-ovale

OVAL COPPER FERRULE

Oval section for turnback ferrule system
Sizes: from 8,00 to 12,00 mm

manicotto-alluminio-tondo

ROUND ALUMINIUM FERRULE

Round section as end stops
Sizes: from 4,00 to 16,00 mm

WIRE ROPE CLIPS

morsetto-forgiato-stampato-caldo

FORGED WIRE ROPE CLIP

Steel body – steel U-bolt
Sizes: from 5,00 to 22,00 mm

morsetto-uni-en-13411-5

UNI EN 13411-5 WIRE ROPE CLIPS

Cast iron body – steel U-bolt – flanged nuts
Sizes: from 5,00 to 22,00 mm

morsetto-tipo-din

WIRE ROPE CLIP REF. DIN 1142

Cast iron body – steel U-bolt – flanged nuts
Sizes: from 5,00 to 22,00 mm

morsetto-forgiato-zincatura-italiana

NEW – FORGED WIRE ROPE CLIP WITH ‘MADE IN ITALY’ GALVANIZATION

Steel body – steel U-bolt – flanged nuts
Sizes: from 6,00 to 12,00 mm
– 250/300 hours corrosion resistant galvanization in red salt spray test = approx. 8 years
– 700 hours corrosion resistant galvanization in red salt spray test = approx. 15 years

morsetto-fusione

AISI 316 STAINLESS STEEL WIRE ROPE CLIP

Steel body – steel U-bolt
Sizes: from 5,00 to 22,00 mm

morsetto-deca

DEKA WIRE ROPE CLIP

Cast iron body – steel U-bolt
Sizes: from 6,00 to 20,00 mm

WIRE ROPE PROTECTION SYSTEM

cappuccio-terminale-pvc

PVC ENDING CAPS

Sizes: from 6,00 to 12,00 mm
Colors: black, red, yellow, green, blue, clear

cappuccio-terminale-termorestringente

SHRINKING CAPS WITH GLUE INSIDE

Shrinking factor 3:1
Sizes:
– 15/4,5 for strand/wire rope Ø from 5,00 to 12,00 mm
– 25/9 for strand/wire rope Ø from 10,00 to 22,00 mm
Color: black

guaine-termorestringenti

SHRINKING TAPE

Shrinking factor 2:1 – 3:1 – 4:1
Sizes:
– for strand/wire rope Ø from 5,00 to 12,00 mm
Colors: black, red, yellow, green, blue, clear

kit-phon-riscaldatore-termorestringente

CORDLESS HOT AIR HEATING GUN

Includes:
– Hot-air heating gun
– A gas cartridge
– Nozzles

HOW TO CRIMP

Choose ferrules and press dies according to the diameter of the steel wire rope.

Ø Wire rope (mm)Oval ferrules (ref./art. Nr.)Press dies (ref./art. nr.)*Pressed ferrules (approx) **
10.0 - 10.9FGCTC11/PD.0000222PD.0000502/ Δ 20*Ø 20 mm L 72 mm
12.0 - 12.9FGCTC13/PD.0000223PD.0000490/ Δ 24*Ø 24 mm L 85 mm
parchi-avventura-messainopera-01
parchi-avventura-messainopera-02

* Ferriere Giuseppe Cima logo – Δ – followed by the number indicating the final diameter after crimping is engraved on the press dies and is then transferred on the ferrules when crimping.

parchi-avventura-messainopera-03
parchi-avventura-messainopera-04

** After crimping the ferrule will become longer than original length proportionally.

Preparation

parchi-avventura-messainopera-05
parchi-avventura-messainopera-06

Lightly grease ferrules and press dies for a better application and to reduce deterioration.

Insert the wire rope in the ferrule.

The rope exceeding the ferrule must come out about twice the diameter of the wire rope (ex. exceeding 24mm for the 12mm rope).

Crimping

parchi-avventura-messainopera-07
parchi-avventura-messainopera-09
parchi-avventura-messainopera-08
parchi-avventura-messainopera-10

Start crimping about 2-3 mm from the end of the ferrule, on the loop side.

Rotate the opening of the crimping head downward to avoid the fall of metallic residues in the piston.

How to crimp: push the trigger and keep it pressed until maximum pressure and closing of the dies (you’ll hear a ‘clic’).
Pressure will stop automatically. Release the trigger and piston will return automatically in the automatic systems. In case of manual systems please push the return button to retract the piston.

Crimp 3 times for the TC9 ferrules (rope Ø 8 mm) and TC11 (rope Ø 10 mm) while for the TC13 ferrules (rope Ø 12 mm) crimp 4 times with regular distance starting from the side of the loop.

Remove all sharp edges with a file to avoid accidental wounds in case of contact.

Test report APAVE art. 4.2.4/EN 15567-1:2014 on wire ropes terminations

We have commissioned the Centre d’Essais et de Certification APAVE in Fontaine (F) to carry out tests on wire ropes terminations according to art. 4.2.2 of the norm EN 15567-1:2014 regarding structures for sport and outdoor activities and overhead acrobatic courses. The test method is described in the art. 6.2 for the breaking load tests and in the art. 6.3 for the fatigue tests in the norm EN 13411-3:2008 ‘Terminations for Steel Wire Ropes-Safety-Ferrules and Ferrule-Securing’.

In conclusion the test report APAVE Nr.9452092-001-1, carried out from 10th to 20th October 2016, certify the following conformity.

Wire rope with slots at each end, length 400mm between the sleeves (ZN)

Wire ropesFerrulesNr. crimpingsL between ferrulesLoop lengthØ AxisTraction and fatigue tests
Ø 12 mm 7x19TC 13x24 crimpings400 mm250 mm50 mmOK
Ø 12 mm 19x7 AGTC 13x24 crimpings400 mm250 mm50 mmOK
Ø 10 mm 7x19TC 11x23 crimpings400 mm250 mm50 mmOK

Wire rope with crimping endson a 300mm cylinder (like a tree trunk)

Wire ropesFerrulesNr. crimpingsL between ferrulesØ AxisTraction and fatigue tests
Ø 12 mm 7x19TC 13x24 crimpings400 mm300 mmOK
Ø 12 mm 19x7 AGTC 13x24 crimpings400 mm300 mmOK
Ø 10 mm 7x19TC 11x23 crimpings400 mm300 mmOK

The original test report will be given together with your first order of the complete system (crimping machine + wire ropes + ferrules).

FGC PRODUCTION

CRIMPING

PD.0000345 – BATTERY-OPERATED HYDRAULIC PUMP FGC 700-EC

PD.0000437 – BATTERY-OPERATED HYDRAULIC PUMP FGC 700 WITH DISPLAY

PD.0000511 -130KN CRIMPING HEAD FGC PP130-C

PD.0000351 – CUTTING HEAD FGC PS25

PD.0000507 -130 KN HYDRAULIC CRIMPING MACHINE AP130-C

PD.0000223 – OVAL ALUMINIUM FERRULES TC13,00 mm

PD.0000222 – OVAL ALUMINIUM FERRULES TC11,00 mm

PD.0000166 – OVAL ALUMINIUM FERRULES 12,00 mm

PD.0000395 – ROUND ALUMINIUM FERRULES R11,00 mm

ACCESSORIES

PD.0000169 – WIRE ROPE CLIPS 13411-5 MM 12

PD.0000185 – GALV. WIRE ROPE CLIPS REF. EN 13411-5 10,00 mm

PD.0000133 – DROP FORGED WIRE ROPE CLIPS 12,00 mm

PD.0000193 – DROP FORGED WIRE ROPE CLIPS 10,00 mm

PD.0000168 – GALVANIZED THIMBLES 12,00 mm

PD.0000187 – GALVANIZED THIMBLES 10,00 mm

PD.0000344 – SHRINKING CAPS 15/4,5

PD.0000372 – PVC CAPS COL. BLACK

PD.0000373 – PVC CAPS COL. RED

PD.0000469 – SHRINKING TAPE COL. RED

PD.0000470 – SHRINKING TAPE COL. YELLOW

PD.0000462 – SHRINKING TAPE COL. BLACK

DOWNLOAD .PDF VERSION
DOWNLOAD .PDF CATALOGUE (FR)

For further information