TOOLS AND ACCESSORIES
FOR ADVENTURE PARKS AND
CLIMBING ROUTES

FGC is attentive to wire rope installation and offers a range of tools and accessories that allow for a fast and durable construction of adventure parks and climbing routes, in compliance with safety and business administration.

SUPPORTIVE PARTNERS

Living experiences to innovate

HYDRAULIC PUMP

FGC CP700-EC HYDRAULIC PUMP – ART. PD.0000345

Power

200 W

Weight

4,6 kg

Range of use

From -20° to 55° C

Error indicator

Possibility of reading all cycles and errors by USB

Plug&Play system: the PC immediately recognizes the pump to update the programs and collect data

Insulated body of polyamide with anti-shock glass fibers – IP 43

Dimensions

290x190x205 mm

FGC PP130-C HYDRAULIC CRIMPING HEAD 130 kN – ART. PD.0000511

Compression section

400 mm²

Compression force

130 Kn

Operating pressure

700 bar (70MPa)

Head opening

28 mm

Maximum stroke

28 mm

Dimensions

128x254x78 mm

Weight

4,8 kg

FGC PP230 HYDRAULIC CRIMPING HEAD 230 kN – ART. PD.0000573

Compression section

800 mm²

Compression force

230 Kn

Operating pressure

700 bar (70MPa)

Head opening

50 mm

Maximum stroke

28 mm

Dimensions

121x286x88 mm

Weight

5,5 kg

FGC PS25 CUTTING HEAD – ART. PD.0000351

Cutting diameter

25 mm

Cutting force

60 kN

Operating pressure

700 bar (70 MPa)

Dimensions

77x220x64 mm

Weight

2,1 kg

FLEXIBLE HOSES

Flexible hose FGC SCHA3

ART. PD0000466

Dimensions 3 m

Weight 1,20 kg

Flexible hose FGC SCHA5

Art. PD.0000346

Dimensions 5 m

Weight 1,70 kg

ADDITIONAL BATTERIES 18V

Batt. Li-Ion 18V 3,0 Ah FGC RA11

Art. PD.0000438

Weight 0,7 kg

Batt. Li-Ion 18V 4,0 Ah FGC RA14

Art. PD.0000464

Weight 0,7 kg

Batt. Li-Ion 18V 5,0 Ah FGC RA15

ART. PD.0000716

Weight 0,7 kg

BATTERY CHARGER

Battery charger for 18V FGC RA11

ART. FGC LG8

Weight 0,7 kg

MAINS ADAPTER

Mains adapter 230 V-18V FGC NG3

Art. PD.0000347

Weight 0,8 kg

REMOTE CONTROLS

3,0 M FGC CP-F3

Art. PD.0000461

Weight 250 g

5,0 M FGC CP-F5

Art. PD.0000359

Weight 500 g

CRIMPING DIES

Clamping dies for oval and round sleeves for ropes diam. 4 to 16 mm

KIT N. 1

Bag

FGC CP700-EC Hydraulic pump

Crimping head 130 kN

Flexible hose

Battery 18V 3 Ah + battery charger

Remote control

KIT N. 2

Bag

FGC CP700-EC Hydraulic pump

Crimping head 130 kN

Cutting head PS25

Flexible hose

Battery 18V 3 Ah + battery charger

Remote control

KIT N. 3

Bag

FGC CP700-EC Hydraulic pump

Crimping head 130 kN

Crimping head 230 kN

Cutting head PS25

Flexible hose

Battery 18V 3 Ah + battery charger

Remote control

Portable and foldable trolley

HYDRAULIC CRIMPING MACHINE 130kN

FGC AP-130C HYDRAULIC CRIMPING MACHINE – ART. PD.0000507

Open crimping head with 360° rotation

Head opening 28mm

Quick crimping

In each position manual return possible

Pressure release bottom with single handed operations

LED to illuminate the work area

Li-Ion 18V battery with quick recharge

Display indicating recharge status

Weight 6,8 kg

3 years or 20.000 cycles warranty

ADDITIONAL BATTERIES 18V

Batt. Li-Ion 18V 3,0 Ah FGC RA11

Art. PD.0000438

Weight 0,7 kg

Batt. Li-Ion 18V 4,0 Ah FGC RA14

Art. PD.0000464

Weight 0,7 kg

Batt. Li-Ion 18V 5,0 Ah FGC RA15

ART. PD.0000716

Weight 0,7 kg

BATTERY CHARGER

Battery charger for 18V FGC RA11

ART. FGC LG8

Weight 0,7 kg

MAINS ADAPTER

Mains adapter 230 V-18V FGC NG3

Art. PD.0000347

Weight 0,8 kg

CRIMPING DIES

Clamping dies for oval and round sleeves for ropes diam. 4 to 16 mm

KIT SET

FGC AP130-C crimping machine with force 130 kN

Battery 18V/3,0 Ah U-Ion

Battery charger (LG8)

Plastic case for crimping dies

Shoulder belt

FGC STILO S-26 CABLE CUTTER – ART. PD.0000812

Battery operated hydraulic tool

Dimensions 464x130x82 mm

Cutting force 60 kN

Li-Ion 18V 2,0Ah battery

Operating pressure 680 bar (68 MPa)

Suitable to cut steel cables up to diameter 12.00 mm

Software to record work cycles on PC

Plug&Play system

Maintenance every 20.000 cycles

Battery charging time: 30 minutes

FERRULES

OVAL ALUMINIUN FERRULE REF. EN 13411-3

Oval section for turnback ferrule system
Sizes: from 1,00 to 30,00 mm

REINFORCED OVAL ALUMINIUM FERRULE

Oval section for turnback ferrule system
Sizes: from 9,00 to 13,00 mm

OVAL COPPER FERRULE

Oval section for turnback ferrule system
Sizes: from 8,00 to 12,00 mm

ROUND ALUMINIUM FERRULE

Round section as end stops
Sizes: from 4,00 to 16,00 mm

OPEN FERRULE TN16-L20

Open section to join steel cable 10.00 – 12.00 mm + rope

SPIKE FERRULES – ART. PD.0000832

For vertical lifeline
Oval section
For wire rope diam. 12,00 mm
Material: aluminium
Rounded edges
To be crimped with dies D24C

WIRE ROPE CLIPS

FORGED WIRE ROPE CLIP

Steel body – steel U-bolt
Sizes: from 5,00 to 22,00 mm

UNI EN 13411-5 WIRE ROPE CLIPS

Cast iron body – steel U-bolt – flanged nuts
Sizes: from 5,00 to 22,00 mm

FORGED WIRE ROPE CLIP WITH ‘MADE IN ITALY’ GALVANIZATION

Steel body – steel U-bolt – flanged nuts
Sizes: from 6,00 to 12,00 mm
– 250/300 hours corrosion resistant galvanization in red salt spray test = approx. 8 years
– 700 hours corrosion resistant galvanization in red salt spray test = approx. 15 years

AISI 316 STAINLESS STEEL WIRE ROPE CLIP

Steel body – steel U-bolt
Sizes: from 5,00 to 22,00 mm

DEKA WIRE ROPE CLIP

Cast iron body – steel U-bolt
Sizes: from 6,00 to 20,00 mm

WIRE ROPE PROTECTION SYSTEM

PVC ENDING CAPS

Sizes: from 6,00 to 12,00 mm
Colors: black, red, yellow, green, blue, clear

SHRINKING CAPS WITH GLUE INSIDE

Shrinking factor 3:1
Sizes:
– 15/4,5 for strand/wire rope Ø from 5,00 to 12,00 mm
– 25/9 for strand/wire rope Ø from 10,00 to 22,00 mm
Color: black

SHRINKING TAPE

Shrinking factor 2:1 – 3:1 – 4:1
Sizes:
– for strand/wire rope Ø from 5,00 to 12,00 mm
Colors: black, red, yellow, green, blue, clear

CORDLESS HOT AIR HEATING GUN

Includes:
– Hot-air heating gun
– A gas cartridge
– Deflectors

HOW TO CRIMP

1) Choose ferrules and press dies according to the diameter of the steel wire rope.

Cavo Ø (mm)	Manicotti ovali (rif./codice)	Matrici (rif./codice)	Manicotti pressati (circa)**
10.0 - 10.9	FGCTC11/PD.0000222	PD.0000502/ Δ 20*	Ø 20 mm L 72 mm
12.0 - 12.9	FGCTC13/PD.0000223	PD.0000490/ Δ 24*	Ø 24 mm L 85 mm

* Ferriere Giuseppe Cima logo – Δ – followed by the number indicating the final diameter after crimping is engraved on the press dies and is then transferred on the ferrules when crimping.

** After crimping the ferrule will become longer than original length proportionally.

2) Preparation

Lightly grease ferrules and press dies for a better application and to reduce deterioration.

Insert the wire rope in the ferrule.

The rope exceeding the ferrule must come out about twice the diameter of the wire rope (ex. exceeding 24mm for the 12mm rope).

3) Crimping

Start crimping about 2-3 mm from the end of the ferrule, on the loop side.

Rotate the opening of the crimping head downward to avoid the fall of metallic residues in the piston.

How to crimp: push the trigger and keep it pressed until maximum pressure and closing of the dies (you’ll hear a ‘clic’).
Pressure will stop automatically. Release the trigger and piston will return automatically in the automatic systems. In case of manual systems please push the return button to retract the piston.

Make 3 crimpings for TC11 ferrules (wire rope Ø 10 mm) and 4 crimpings for TC13 ferrules (wire rope Ø 12 mm), proceeding at a regular distance on the length of the ferrule.

Remove all sharp edges with a file to avoid accidental wounds in case of contact.

TEST REPORT APAVE

We have commissioned the Centre d’Essais et de Certification APAVE in Fontaine (F) to carry out tests on wire ropes terminations according to art. 4.2.2 of the norm EN 15567-1:2014 regarding structures for sport and outdoor activities and overhead acrobatic courses. The test method is described in the art. 6.2 for the breaking load tests and in the art. 6.3 for the fatigue tests in the norm EN 13411-3:2008 ‘Terminations for Steel Wire Ropes-Safety-Ferrules and Ferrule-Securing’.

Cavi	Manicotti	N. pressature	L tra i manicotti	L asola	Ø Asse	Prove di trazione e di fatica
Ø 12 mm 7x19	TC 13	4 pressature	400 mm	250 mm	50 mm	Conforme
Ø 12 mm 19x7 AG	TC 13	4 pressature	400 mm	250 mm	50 mm	Conforme
Ø 10 mm 7x19	TC 11	3 pressature	400 mm	250 mm	50 mm	Conforme

Wire rope with crimping endson a 300mm cylinder (like a tree trunk)

Cavi	Manicotti	N. pressature	L tra i manicotti	Ø Tronco	Prove di trazione di fatica
Ø 12 mm 7x19	TC 13	4 pressature	400 mm	300 mm	Conforme
Ø 12 mm 19x7 AG	TC 13	4 pressature	400 mm	300 mm	Conforme
Ø 10 mm 7x19	TC 11	3 pressature	400 mm	300 mm	Conforme